DESIGN PROCESS
~Aerodynamics
The machining process of the raw foam taking shape into the sections of our teams molded aerodynamic fairing can be seen below.
Raw foam stock compressed together after being bonded together with adhesive, prior to being shipped off to the machine shop where the mold will being to take shape.
Sizing the fairings dimensions using card-board templates for a general outline of the mold. Also used to establish a clear line of sight for each and every rider.
The finished mold awaiting bondo work and intensive sanding before the composite
lay up process can begin.